Process Control Systems

Axis Controls can design complete new process control solutions.  We can also supply a range of process control systems to upgrade and retrofit into exisiting plants and machinery.   We can offer solutions from leading manufacturers including; Siemens, Allen-Bradley, Omron, Sick and Pheonix Contact.  Read our case studies to find out more about our process control applications, including the solution we designed and developed for a peanut butter manufacturing process. 

Allen-Bradley variable speed drive process control panel

  • 64 variable speed drive process control panel

    64 variable speed drive process control panel

  • Allen-Bradley PLC application for a process control panel

    Allen-Bradley PLC application for a process control panel

  • Allen-Bradley variable speed drive applications

    Allen-Bradley variable speed drive applications

  • Schneider electric control gear

    Schneider electric control gear

  • Neat and compact wiring by Axis Controls

    Neat and compact wiring by Axis Controls

This process control system application was designed and built by Axis Controls for one of our customers, who manufacture FMCG items from their North-West based factory. 

Comprising of Allen-Bradley variable speed drives, and an Allen-Bradley PLC system, with Schneider Electric circuit breakers. 

Parker 690P variable speed drives for a process control application

Axis Controls were commissioned by one of our OEM customers to design and build a control and automation application, featuring a Parker 690P variable speed drive and Parker HMI devices for straightforward operator interaction. 

This application was protected by Pilz safety relays. 

250kW Drive Control System for an extruder machine

  • Rittal VX bayed control panel

    Rittal VX bayed control panel

  • Woehner busbar system

    Woehner busbar system

  • 250kW drive control system

    250kW drive control system

  • 250kW Control Techniques M700 drive control application

    250kW Control Techniques M700 drive control application

  • Rittal Blue-E cooling system

    Rittal Blue-E cooling system

  • Phoenix Contact relay systems

    Phoenix Contact relay systems

We designed and delivered two 250kW extruder drive systems to one of our OEM customers; with UL 508a approval ready for distribution out to the US! 

Comprising of the Control Techniques Unidrive M700 250kW variable speed drive range, a Rittal Blue-E cooling uni and Woehner busbar system; alongside more industry leading brands. 

Process Control System for a Meat Plant

  • Process control system for a meat plant production line

    Process control system for a meat plant production line

  • Process control system for a meat plant production line

    Process control system for a meat plant production line

  • Process control system for a meat plant production line

    Process control system for a meat plant production line

  • Process control system for a meat plant production line

    Process control system for a meat plant production line

This electrical control panel design was developed to operate a meat plant production line for one of our end-user manufacturer customers.  

This process control system design was developed around a series of Danfoss variable speed drives, integrated with Pilz safety relays. 

Process Control Systems for a Chick Hatchery

  • Process control for a Chick Hatchery system

    Process control for a Chick Hatchery system

  • Process control for a Chick Hatchery system

    Process control for a Chick Hatchery system

  • Process control for a Chick Hatchery system

    Process control for a Chick Hatchery system

  • Process control for a Chick Hatchery system

    Process control for a Chick Hatchery system

This electrical control panel design was to be developed around Siemens soft starters and Parker 650 variable speed drives.

The sequence control for this automation project was based around an Omron CP1L PLC, including an operator interface that consisted of an Omron NS8 touchscreen display.

We also decided to use a Pilz modular safety controller for all of the E-stops and guard switches. Click here to find out more.