Safety Panel Applications

We have over a decade of experience of creating a range of safety applications for industry.  Browse our safety panel solutions using componets from a wide range of manufacturers; including Pilz, ABB, Siemens and many more. 

Pre Extrusion System Safety Application

  • Pre Extrusion System Safety Application

    Pre Extrusion System Safety Application

  • Pre Extrusion System Safety Application

    Pre Extrusion System Safety Application

  • Pre Extrusion System Safety Application

    Pre Extrusion System Safety Application

  • Pre Extrusion System Safety Application

    Pre Extrusion System Safety Application

For this application, Axis Controls designed a bespoke electrical industrial control panel system featuring an Allen-Bradley Compact GuardLogix PLC and screen user interface.  This system was UL 508A approved, making it safe for use in the US and Canada. 

The Pheonix Contact safety relay system is available in a modular or compact format and is also ideal for a range of safety applications, including; emergency stops, light grids, safety doors and many more.  

Safety Application for a Meat Plant Reduction Application

  • Safety applications for a meat processing plant

    Safety applications for a meat processing plant

  • Safety applications for a meat processing plant

    Safety applications for a meat processing plant

For this application, Axis Controls designed a bespoke electrical industrial control panel featuring eighteen Parker AC30 variable speed drives.

The main plant control panel was handled by an Allen-Bradley ControlLogix PLC system, that seemlessly interfaced with the established factory wide Wonderware SCADA system.  The electrical industrial control panel also featured a complex, complete safety system with numerous Pilz and Guardmaster safety relays to ensure safety throughout the production process. 

Safety application by Axis Controls

  • Pilz safety solutions by Axis Controls

    Pilz safety solutions by Axis Controls

This application has a Phoenix Contact TrioPower PSU, alongisde a Pilz PNOZ safety relay system.  The Phoenix Contact TrioPower PSU has a robust metal housing, and is perfectly suited to standard machine production solutions. 

Safety Control System for Industrial containers

  • Safety applications for industrial containers

    Safety applications for industrial containers

  • Safety applications for industrial containers

    Safety applications for industrial containers

  • Safety applications for industrial containers

    Safety applications for industrial containers

This application for an industrial containers control systm features a Pilz safety relay solution in combination with a Siemens Sirius system and Siemens SITOP PSU100L.  

The Pilz PONZ range monitors safety functions, including; E-Stop, safety gates, light barriers, light grids, two-hand controls, pressure mats, speed sensors and so much more. 

I8-700 Safety Siemens PLC

  • I8-700 Siemens Safety Solutions

    I8-700 Siemens Safety Solutions

  • I8-700 Siemens Safety Solutions

    I8-700 Siemens Safety Solutions

  • I8-700 Siemens Safety Solutions

    I8-700 Siemens Safety Solutions

This system consists of a Sick FlexiSoft safety relay system, alongside the Siemens Simatic S7-1200 CPU and Siemens SITOP PSU.  

The Sick FlexiSoft system has a modular design, so it can be tailored to your specific application requirements.  The Sick FlexiSoft range is ideal for machines requiring average to complex safety relays, or applications with a large number of doors or inputs that require protective measures. 

Safety Application on a Box Lid Lifter

  • Safety application for a Box Lid Lifter

    Safety application for a Box Lid Lifter

  • Safety application for a Box Lid Lifter

    Safety application for a Box Lid Lifter

  • Safety application for a Box Lid Lifter

    Safety application for a Box Lid Lifter

This application consists of range of brand components, including Pilz PZE 9 safety relays; suitable for guard systems, emergency stop buttons, pull wire emergency switches safety light sensors and safety light curtains.  

This system also consists of Siemens SITUP PSE200U solutions, which offer electronic protection of direct current (DC) load circuits with fast fault detection.  

Safety System for a Drying Machine

  • Drying machine safety system

    Drying machine safety system

  • Drying machine safety system

    Drying machine safety system

This is a multi-zone drying machine for one of our OEM Machine Builder customers.  Using six Siemens G120 30 kW variable speed drives with Profinet and ProfiSafe.
With a Siemens S7-1500 safety PLC and multiple operator 15" touchscreens.

Safety Control System with Pilz PNOZ technology

  • Pilz safety solutions by Axis Controls

    Pilz safety solutions by Axis Controls

  • Pilz safety solutions by Axis Controls

    Pilz safety solutions by Axis Controls

This application features a Pilz safety relay solution in combination with a Siemens Sirius system and Siemens SITOP PSU100L.  

The Pilz PONZ range monitors safety functions, including; E-Stop, safety gates, light barriers, light grids, two-hand controls, pressure mats, speed sensors and so much more.